Smart lab solutions for CCIT

Requirements change from early packaging development to routine quality control. And with that, the testing approach. To establish high-quality inspection for different sample sizes and active ingredients in your laboratory, you need a flexible testing strategy that adapts to your needs. Our laboratory solutions are designed as a harmonized portfolio. Each system addresses a specific CCIT task, while seamlessly complementing the others. 

Is your focus on packaging development and improvement, transport simulation, storage stability testing, media fill inspection for small batches, or in process contorls? The WILCO lab portfolio supports the entire product lifecycle. Standardized interfaces and aligned data handling ensure that results remain comparable, compliant, traceable, and audit-ready.

By combining flexible CCIT technologies with optional lab automation, the portfolio offers efficient workflows and reduced manual handling.

Our Portfolio overview

The NEO DPX is a 3-in-1 CCI tester designed for quality control of small volume parenterals. It integrates Vacuum Decay, Pressure Decay, and the LFC Method® in a single system, allowing users to select the most suitable technique depending on container type and application.

Suitable for:

• Glass ampoules, BFS cards, cartridges, vials and pre-filled syringes
• Liquid-filled, lyophilized and powder prodcuts

Useful for:

• Packaging development and optimization
• Vacuum verification for lyophilized products
• Routine sampling
• In process control

Find our more about the NEO DPX

The NEO HSX Headspace Gas Analyzer is designed for high-precision, non-destructive headspace analysis. Equipped with the newest laser technology, the NEO HSX can be configured to measure oxygen, carbon dioxide or the pressure of water vapor. The benchtop unit comes with the option of one or two laser heads.

Suitable for:

• Glass ampoules, BFS cards, vials and pre-filled syringes
• Liquid-filled containers

Useful for:

• Packaging development and optimization
• Media fill inspection
• Routine sampling
• In process control

Find out more about the NEO HSX

The Bombing Station is designed to accelerate air / O2 or CO2 ingress for Headspace Gas Analysis. By simulating elevated pressure conditions, it significantly shortens the time required for detectable changes in headspace gas concentration.

This approach is especially useful when evaluating very small leaks, down to 0.1 µm, where natural gas exchange would take too long for practical lab workflows.

Suitable for:

• Glass ampoules, BFS cards, vials and pre-filled syringes
• Liquid-filled containers, lyophilized or dry products

Useful for:

• Packaging development and optimization
• Routine sampling
• In process control

Find out more about the Bombing Station

Stopper Monitoring addresses a critical but often underestimated risk: stopper movement during transportation. The Bombing Station combined with Automated Visual Inspection supports risk analysis by simulating environment pressure that may occur during handling and shipping. The stopper movement is tracked by camera and monitored by our software.

This allows pharmaceutical teams to evaluate potential contamination risks and assess the robustness of container closure systems under realistic conditions. 

It complements CCIT methods by focusing on mechanical integrity and real-world stress scenarios.

Suitable for:

• Cartridges, pre-filled syringes
• Liquid-filled, lyophilized and powder prodcuts

Useful for:

• Packaging development and optimization
• Simulation of environmental pressure for transport studies
• Storage stability testing

Read more about stopper monitoring

To support higher throughput and reproducibility, the portfolio can be extended with lab automation solutions. Robotic handling enables automated CCIT workflows for small volume parenterals and is compatible with both the NEO DPX and NEO HSX.

A portfolio designed for pharmaceutical labs

All designs align with pharmaceutical lab requirements, enabling consistent testing conditions and reliable data generation throughout the product lifecycle.

Together, these lab solutions form a coherent CCIT ecosystem. Each system delivers value on its own, but the real advantage lies in their combination: aligned technologies, shared data philosophy, and scalability from development to routine testing.

Learn more about lab automation