Lab Testing Equipment

With our wide range of lab testing equipment we provide solutions for the early stages in the development processes as well as for quality control in commercial manufacturing. Being able to transfer the test method from R&D to production reduces risks and saves time.

NEO HSX ONE

The NEO HSX ONE is our latest laboratory test system for Headspace Analysis. Equipped with the latest laser generation, it allows more applications thanks to lower standard deviation.

The NEO HSX ONE is a system for the non-destructive measurement of gas concentrations such as oxygen and carbon dioxide in the headspace using laser absorption spectroscopy. It can test vials, syringes and ampoules or other packaging used for sterile pharmaceuticals. NEO stands for our new generation of compact inspection systems bringing sensitivity, usability and flexibility to the next level.

WILCO NEO HSX ONE HSA Tester

Up to 50% higher precision

The NEO HSX uses WILCOs 4th generation laser heads with industry-leading sensitivity

Intuitive

MAVIS operation system for intuitive operation and a high level of operator friendliness

Flexibility

The exchangeable holders with position monitoring allow maximum flexibility and full process safety

Different Wavelength

The NEO HSX ONE can be equipped with lasers for O2 and CO2 measurements

The new laser generation achieves a 50% lower standard deviation, which enables more accurate and faster processes and thus new applications. Due to the short measurement times, a transfer of the test method to a corresponding high-speed production line is even easier. Various lasers are available for the non-destructive measurement of O2 and CO2 concentrations. These enable leak tests, media fill inspections or residual oxygen measurements for a wide variety of pharmaceutical packaging.

Supported operator guidance

The WILCO user interface MAVIS supports the user during operation. Similar to a smartphone, the user can use widgets to display personalized content on the 12.1" color display. The operator is guided step-by-step through the menu for both inspection and format change. An LED bar provides visual orientation on the process step. The operator guidance ensures consistent and user-independent testing.

High process reliability

Different sample holders are available for the different applications, which verify the settings previously defined by means of the position monitoring system. The system has two modes: a development mode for the definition of recipes and less critical measurements, and a mode for measurements in the GMP area for the highest safety requirements.

Features

  • Position monitoring of sample holder 
  • Shield for protection of environmental influences 
  • Versatile use in terms of packaging and product types 
  • Three different wavelength available (O2/CO2) 
  • Latest 4th generation headspace analysis systems 
  • Exchangeable sample holders (plug&play) 
  • Spinning of samples during testing 
  • Intuitive operator support by LED status bar 
  • Guided system suitability test (SST)
  • Operator independent test results 
  • Customizable interface by means of widgets 
  • Recipe management for versioning and release 
  • One-hand operation with operator guidance system 
  • GMP testing and development mode 
  • Integrated UPS for prevention of data loss 
  • 21 CFR part 11 compliance 
  • Certified for use in ISO Class 7 environments 
  • OPC UA server connectivity

NEO DPX

NEO stands for our new generation of compact benchtop inspection systems bringing usability and flexibility to the next level.

The NEO DPX is a compact benchtop CCI tester that combines several pressure and vacuum decay test procedures and allows the container closure integrity testing of various packaging and product types.

Wilco CCI Tester for lab NEO DPX

Sensitive

New generation of vacuum decay test procedure with enhanced sensitivity.

Intuitive

MAVIS operation system for intuitive operation and a high level of operator friendliness.

Simple format change

Operators are guided through the format change that can be done within seconds.

Compact

The smallest CCI Testing system for the use in lab environments.

The NEO DPX was developed for container closure integrity testing  of various packaging and product types and sizes. With three differential pressure and vacuum methods in one system the NEO DPX provides improved sensitivity with the latest technology.

The NEO series is equipped with the intuitive user interface MAVIS that increases user friendliness and creates process safety at the same time. An LED status bar supports the operator by indicating inspection results. The graphic user interface is setup by widgets so operators can personalize their control center. The operator guidance system leads the operator through processes ensuring process robustness and reducing operator failures.

The NEO DPX is equipped with a PLC system allowing the data integration to higher levels such as MES and SCADA systems. Finally, the NEO was complemented with a futuristic product design bringing an eye-catcher into laboratories.

 

Features

  • Versatile use in terms of packaging and product types 
  • Up to three DP measuring technologies in one system 
  • Optional integration of LFC method® 
  • Deterministic test method preferred acc. USP1207 
  • Improved sensitivity of DP measurement technology 
  • User friendly design of sample handling 
  • Intuitive operator support by LED status bar 
  • Operator independent test results 
  • Customizable interface by means of widgets 
  • Recipe management system for versioning, 
    comparison and release of recipes 
  • One-hand operation with operator guidance system 
  • Enhanced batch handling system 
  • Integrated UPS for prevention of data loss 
  • 21 CFR part 11 compliant 
  • Stopper movement prevention system for PFS

W07 DPX

Versatile. Robust. Sensitive.

The W07 is a semi-automated testing platform designed for CCI testing in a manufacturing environment. Samples are loaded and unloaded manually. The W07 can be used for various package types by the use of product specific format parts and test procedures.

Wilco CCI Lab Tester W07 DPX

Versatile

The W07 DPX allows a custom-designed setup with multiple test procedures and operation modes, also for toxic products.

Robust

The mechanical design and test system is designed for use in GMP production environments.

Sensitive

Continuous developments have constantly improved the test sensitivity and robustness.

The W07 DPX is a versatile integrity testing equipment that can be adjusted to individual requirements. The setup allows the use from small volume parenteral packages up to large bottles or other primary packaging types. The W07 DPX can be equipped with differential pressure and vacuum test procedures or a combination of such. All methods are deterministic and in compliance with the USP1207. Operation of the W07 may take place in a seated or standing position.

Features

  • CCI testing for different packaging types
  • LFC method® or vacuum and pressure decay test method
  • Deterministic test method preferred acc. USP1207
  • Operation in seated or standing position
  • ASTM F2339 compliant
  • 21 CFR Part 11 compliant
  • Simple format changeover
  • One-hand operation
  • Integrated UPS for prevention of data loss