Automated CCI Tester

Some packaging materials require 100% integrity testing according to Annex 1 of the EU GMP guidelines. In order to meet these requirements and not reduce production output, high-speed inspection systems are used. High-speed machines reach up to 600 test samples per minute. The size of the machine depends on the size of the test sample and the required leak sensitivity.

CCIT for pouches

R DPP

In pharmaceutical production, the integrity of flexible pouches is critical—especially for sterile liquids, moisture-sensitive powders, and diagnostic components. WILCO’s inline leak tester ensures 100% non-destructive inspection of sealed pouches directly on the production line.

WILCO Pouches CCI Tester

High sensitivity & accuracy

The WILCO LFC method® can detect leak sizes down to 10 µm.

Regulatory compliance

Meets the requirements of USP <1207>, EU GMP Annex 1, and other global standards.

Non-destructive testing

Enables 100% in-line or batch testing without compromising product integrity.

Versatility

Applicable for various shapes and sizes of pouches and different pouch content.

Our automated CCI testers for pouches use the latest generation of vacuum decay testing procedures allowing a highly sensitive and robust measurement.

Non-destructive testing 

Enables 100% in-line or batch testing without compromising product integrity. Critical for sterile and high-value products like injectables, biologics, or personalized medicines.

Wide range pouch sizes and shapes

A system with this test method can be used for different content as well as for different packaging shapes and sizes. CMOs can therefore test different products on one and the same line, so that investments in several systems can be avoided. 

Supported operator guidance

The WILCO user interface MAVIS supports the operator during operation. Similar to a smartphone, the user can build on widgets to display personalized content on the color display. The operator is guided step-by-step through the menu for both inspection and format change. The operator guidance ensures consistent and independent testing. 

Features

  • Throughput up to 120/min
  • Applicable for different pouch sizes
  • Testing of entire pouch at once
  • Applicable for different pouch content
  • Toolless format changeover
  • Non-destructive, deterministic test method preferred acc. USP<1207>
  • Design according GMP guidelines
  • Data Handling in compliance with 21 CFR part 11
  • Reliable product handling

Need detailed information about pouch testing?

We would be happy to advice you personally.

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