Lab testing equipment
With our wide range of lab testing equipment we provide solutions for the early stages in the development processes as well as for quality control in commercial manufacturing. Being able to transfer the test method from R&D to production reduces risks and saves time.
Headspace Lab Analyzer NEO HSX
The NEO HSX series is our latest laboratory test system for Headspace Analysis of small volume parenterals (SVP). Equipped with the latest laser generation, it allows more applications thanks to lower standard deviation.
The world's first Headspace Anlayzer NEO HSX DUO is equipped with two different laserheads while the NEO HSX ONE has integrated one laserhead.
The NEO HSX is a system for the non-destructive measurement of gas concentrations such as oxygen and carbon dioxide in the headspace using laser absorption spectroscopy. The oxygen analyzer and carbon dioxide analyzer can test vials, syringes and ampoules or other packaging used for sterile pharmaceuticals. NEO stands for our new generation of compact inspection systems bringing sensitivity, usability and flexibility to the next level.
Up to 50% higher precision
The NEO HSX uses WILCOs 4th generation laser heads with industry-leading sensitivity
Intuitive
MAVIS operation system for intuitive operation and a high level of operator friendliness
Flexibility
The exchangeable holders with position monitoring allow maximum flexibility and full process safety
Different Wavelength
The NEO HSX can be equipped with lasers for O2 and CO2 measurements. NEO HSX DUO with both of them.
Choose between Headspace Analyzer with one or two integrated lasers
NEO HSX ONE
is a desktop Headspace Gas Analyzer equipped with either a O2 or CO2 laser. Vials from 1 - 100 ml, ampoules from 1 - 20 ml or syringes from 0.5 - 10 ml can be inspected manually or robot supported.
NEO HSX DUO
is a desktop Headspace Gas Analyzer equipped with a O2 and CO2 laser for simultanious measurement. Vials from 1 - 100 ml, ampoules from 1 - 20 ml or syringes from 0.5 - 10 ml can be inspected manually or robot supported.
4th generation HSA test system
The new laser generation achieves a 50% lower standard deviation, which enables more accurate and faster processes and thus new applications. Due to the short measurement times, a transfer of the test method to a corresponding high-speed production line is even easier. Various lasers are available for the non-destructive measurement of O2 and CO2 concentrations. These enable leak tests, media fill inspections or residual oxygen measurements for a wide variety of pharmaceutical packaging. The NEO HSX DUO is equipped with two lasers for O2 and CO2 measurements simultaneously.
Supported operator guidance
The WILCO user interface MAVIS supports the user during operation. Similar to a smartphone, the user can use widgets to display personalized content on the 12.1" color display. The operator is guided step-by-step through the menu for both inspection and format change. A LED bar provides visual orientation on the process step. The operator guidance ensures consistent and user-independent testing.
High process reliability
Different sample holders are available for the different applications, which verify the settings previously defined by means of the position monitoring system. The system has two modes: a development mode for the definition of recipes and less critical measurements, and a mode for measurements in the GMP area for the highest safety requirements.
Features
- Lasers with different wavelength in one system
- Position monitoring of sample holder
- Shield for protection of environmental influences
- Versatile use in terms of packaging and product types
- Latest 4th generation headspace analysis systems
- Exchangeable sample holders (plug&play)
- Intuitive operator support by LED status bar
- Guided system suitability test (SST)
- Operator independent test results
- Customizable interface by means of widgets
- Recipe management for versioning and release
- One-hand operation with operator guidance system
- GMP testing and development mode
- Integrated UPS for prevention of data loss
- 21 CFR part 11 compliance
- Certified for use in ISO Class 7 environments
- OPC UA server connectivity
NEO DPX
NEO stands for our new generation of compact benchtop inspection systems bringing usability and flexibility to the next level.
The 3in1 CCI Tester is designed for quality control of small volume parenterals (SVP).
The NEO DPX is a compact benchtop CCI tester that combines several pressure and vacuum decay test procedures and allows the container closure integrity testing of various packaging and product types.
Sensitive
New generation of vacuum decay test procedure with enhanced sensitivity.
Intuitive
MAVIS operation system for intuitive operation and a high level of operator friendliness.
Simple format change
Operators are guided through the format change that can be done within seconds.
Compact
The smallest CCI Testing system for the use in lab environments.
The NEO DPX was developed for container closure integrity testing of various packaging and product types and sizes. With three differential pressure and vacuum methods in one system the NEO DPX provides improved sensitivity with the latest technology.
The NEO series is equipped with the intuitive user interface MAVIS that increases user friendliness and creates process safety at the same time. An LED status bar supports the operator by indicating inspection results. The graphic user interface is setup by widgets so operators can personalize their control center. The operator guidance system leads the operator through processes ensuring process robustness and reducing operator failures.
The NEO DPX is equipped with a PLC system allowing the data integration to higher levels such as MES and SCADA systems. Finally, the NEO was complemented with a futuristic product design bringing an eye-catcher into laboratories.
Features
- Versatile use in terms of packaging and product types
- Up to three DP measuring technologies in one system
- Optional integration of LFC method®
- Deterministic test method preferred acc. USP1207
- Improved sensitivity of DP measurement technology
- User friendly design of sample handling
- Intuitive operator support by LED status bar
- Operator independent test results
- Customizable interface by means of widgets
- Recipe management system for versioning,
comparison and release of recipes - One-hand operation with operator guidance system
- Enhanced batch handling system
- Integrated UPS for prevention of data loss
- 21 CFR part 11 compliant
- Stopper movement prevention system for PFS
W07 DPX
Versatile. Robust. Sensitive.
The CCI Tester is designed for quality control of large volume parenterals (LVP).
The W07 is a semi-automated testing platform designed for CCI testing in a manufacturing environment. Samples are loaded and unloaded manually. The W07 can be used for various package types by the use of product specific format parts and test procedures.
Versatile
The W07 DPX allows a custom-designed setup with multiple test procedures and operation modes, also for toxic products.
Robust
The mechanical design and test system is designed for use in GMP production environments.
Sensitive
Continuous developments have constantly improved the test sensitivity and robustness.
The W07 DPX is a versatile integrity testing equipment that can be adjusted to individual requirements. The setup allows the use from small volume parenteral packages up to large bottles or other primary packaging types. The W07 DPX can be equipped with differential pressure and vacuum test procedures or a combination of such. All methods are deterministic and in compliance with the USP1207. Operation of the W07 may take place in a seated or standing position.
Features
- CCI testing for different packaging types
- LFC method® or vacuum and pressure decay test method
- Deterministic test method preferred acc. USP1207
- Operation in seated or standing position
- ASTM F2338 compliant
- 21 CFR Part 11 compliant
- Simple format changeover
- One-hand operation
- Integrated UPS for prevention of data loss
Inherent CCIT
Headspace analysis (HSA) as a method for leak detection is based on the detection of gas concentration changes in the packaging. The Bombing Station allows a controlled conditioning (overpressure or negative pressure) of the environment of a test sample with compressed air, carbon dioxide or further gases. The gas exchange within a test sample without modified headspace happens within a short period of time.
Acceleration of gas ingress
Shortening of waiting times for gas concentration change in the headspace
Sensitive
Detection of leak rates down to 6,6 * 10-6 mbar * l/s (equivalent to a leak size of 0,1 µm) in NEO HSX headspace analyzer possible
Intuitive
Easy operation through WILCO standard HMI MAVIS
Robust
Robust, compact and mobile design for use in the laboratory or in production
Bombing as a method to accelerate air ingress
Headspace Analysis (HSA) as a test method for leak testing is based on the detection of a certain trace gas in the headspace of the test object. The Bombing method patented by WILCO allows the gas concentration to change in the event of a leak in the shortest possible time – even for test samples without vacuum in the headspace. This enables the HSA Method to be used for many applications such as:
- For leaks in headspace and in product area
- Shelf for bombing of multiple containers parallel
- Inserts for dry ice to simulate deep cold storage conditions
- Pressure profiles for simulation of transport condition, storage over shelf life and as alternative to dye ingress testing
Features
- Programmable pressure profiles (max. 12 pressure changes)
- Extraction for rapid, controlled venting of the chamber
- Regulator for limiting the flow of process gas
- Pressure reducer to limit the pressure of the process gas or compressed air
- Stainless steel pressure vessel with integrated monitoring window
- Integrated pressure gauge for manual pressure control
- Exhaust for venting the chamber and the process gas (e.g. CO2)
- Flange for connection of auxiliary devices (e.g. heating, cooling, electrical feedthrough for camera)
- Area for placing a NEO HSX Headspace Analyzer
